PRODUCTS/BUTT FUSION MACHINES

Hydraulic Butt Fusion Machine V1000 630MM-1000MM (24” IPS – 42” IPS) | For Plastic Pipe Welding

The hydraulically operated butt fusion machine is featured by robust, compact and rugged reliability. The hydraulic power station gives sufficient pressure to butt fusing pipes and fittings with a variety of pressure ratings. And Riyang hydraulic butt fusion machine is compatible with Riyang data logger, which records and documents the key parameters of the fusion process.

Hydraulic Butt Fusion Machine V1000 630MM-1000MM (24'' IPS - 42'' IPS) | For Plastic Pipe Welding

Hydraulic Butt Fusion Machine V1000 630MM-1000MM (24'' IPS - 42'' IPS) | For Plastic Pipe Welding

Hydraulic Butt Fusion Machine V1000 630MM-1000MM (24'' IPS - 42'' IPS) | For Plastic Pipe Welding

Hydraulic Butt Fusion Machine V1000 630MM-1000MM (24'' IPS - 42'' IPS) | For Plastic Pipe Welding

Hydraulic Butt Fusion Machine V1000 630MM-1000MM (24'' IPS - 42'' IPS) | For Plastic Pipe Welding

Hydraulic Butt Fusion Machine V1000 630MM-1000MM (24” IPS – 42” IPS) | For Plastic Pipe Welding

V1000 is an on-site hydraulic plastic pipe welding machine suitable for welding plastic pipes and fittings made of HDPE, PP, PVDF, and other thermoplastics materials. 

The machine is used to butt weld pipe and fittings such as elbow, tees, wye, and flange necks without any additional equipment by simply adjusting the clamps and drag bar.

Product Details

WELDING RANGE O.D. 630MM – 1000MM
PISTON AREA 38.8 CM
POWER SUPPLY 380V±10%, 50/60HZ
TEMPERATURE RANGE MAX. 320ºC
HEATER POWER 17.5KW
PACKING DIMENSION 2550*1850*1800 MM, 1600*1150*1900 MM, 800*350*400 MM
TRIMMER POWER 3.0KW
PUMP POWER 2.2KW
WORKING PRESSURE RANGE 0 – 140 BAR
GROSS WEIGHT 2318KGS

Basic Frame

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Oil seal kit, origins from Germany, make sure that the pressure performance stays in a more stable way.

4sets quick coupling helps the operator to prepare the machine better before and after welding, and we use STUCCHI which from Italy ensures no hydraulic oil leakages when unplug or plug in.
Using an integral shaft (top chromate treatment) instead of the assembled shaft, ensure the chassis strength to avoid possible frame twist or deform when dragging the pipe with extreme parameters.

Heating Plate

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We use Dupont from the USA for coating the heating plate, which is the best in the industry. It’s many stickers on an aluminum plate, more non-sticky to plastic pipes surface. The temperature deviation of different points on the heating plate is 2-3 degrees (small size machine) and 5-6 degrees (big size machine). 

Trimmer

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Safety Switch, which guarantees the operators’ security, even with power on, the trimmer will not be running if operators do not press the button.

Support

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Ergonomic design

Electrical box Assy

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Temperature-controlled switch when the temperature-controlled switch is off, all the aviation plugs are not live, even the power cable connected with the power source. It is quote safe to connect or disconnect the plugs before or after welding.
Very well-connected wires and a more reasonable layout. Each wire is marked with the corresponding numbers, thus giving more convenience to do the troubleshooting when a failure happens.

Hydraulic Power Station

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Solid relays have a bigger load capacity and working in a more stable situation, which has a much longer life.

The circuit breaker works with an electricity leakage protection switch. Including the earth wires, there’re 2 elements to activate the protection when electricity is leaking.
Non-fan motor (small size machines), waterproof, sand-proof, and dust-proof at a higher level. The motor provides sufficient/full power to provide support for hydraulic power.

Hydraulic Butt Fusion Machine V1000 630MM-1000MM (24” IPS – 42” IPS) | For Plastic Pipe Welding